Since its introduction in 2008, Rota’s exterior sensor know-how has revolutionised how place sensors are carried out in hydraulic cylinders. Initially designed to propagate a magnetic subject by means of a carbon metal cylinder wall, this innovation enabled correct analogue or digital place reporting for cylinders the place conventional strategies equivalent to deep drilling have been both not doable or economically viable. With the most recent developments, together with a discount in magnet measurement by as much as 88%, the brand new Elu Sequence gives even larger potential for price financial savings and operational effectivity. This makes it a perfect answer for OEMs in industries like transportation and agricultural equipment.
The evolution of the Elu sensor
Rota’s preliminary design addressed the problem of integrating sensors into double-ended and long-stroke cylinders, the place conventional deep drilling might compromise the structural integrity of the cylinder or enhance prices. The El sequence enabled exterior sensor mounting, eliminating the necessity for inside modifications. This breakthrough opened alternatives for exact place monitoring in heavy-duty functions, equivalent to steering methods in agricultural equipment or long-reach hydraulics in transportation autos.
With the most recent Elu sequence, Rota has taken this idea even additional. By decreasing the magnet measurement by as much as 88%, the brand new sensor permits for integration into even smaller cylinders with out altering the core dimensions – such because the pin-to-pin size – crucial in lots of OEM designs. This flexibility allows seamless integration into current methods, making it a plug-and-play answer for producers.
Value advantages
One of the crucial important cost-saving elements of the Elu sensor is the minimal machining required. Putting in the magnet entails milling a easy slot within the piston, at a price of roughly one euro per cylinder. That is drastically decrease than conventional strategies, equivalent to deep drilling, which not solely incurs larger prices but in addition compromises piston rod energy.
In long-stroke cylinders, gun drilling is usually essential to accommodate conventional inside sensors, a course of that may be prohibitively costly. By eliminating this requirement, the E Sequence supplies an answer that cuts down on each time and prices, making it possible to implement place sensing even in long-stroke or double-ended cylinders.
The power to pre-install magnets in cylinders and add sensors later, as wanted, creates a extremely versatile manufacturing course of. OEMs can standardise their cylinders throughout totally different fashions and determine so as to add sensors solely when the appliance requires it. This “modular” strategy can result in important stock price reductions, as the identical base cylinder can be utilized throughout varied configurations. Moreover, the smaller magnet measurement means the Elu sensor can match into most cylinder designs with out requiring modifications to the general dimensions, making it simpler for OEMs to combine the know-how with out re-engineering their methods.
Higher potential
In industries like transportation and agriculture, the place gear sturdiness and precision management are paramount, the Elu sequence gives crucial benefits. As an illustration, in agricultural equipment, the place exact steering and hydraulic management are mandatory, the Elu sensor permits for real-time place monitoring of cylinders, bettering operational effectivity and decreasing put on and tear on equipment. Equally, in heavy-duty transport autos, the place hydraulic methods are integral to lifting and loading mechanisms, the Elu sensor supplies sturdy, dependable suggestions, enabling smoother operations and bettering security.
The rugged design of the Elu sensor, coupled with its resistance to vibration and harsh circumstances, makes it ultimate for outside and high-intensity functions the place downtime might be pricey. Moreover, the simply replaceable sensors imply much less downtime and decrease upkeep prices guaranteeing larger productiveness for end-users.
With the brand new Elu sequence, Rota has not solely superior the know-how behind exterior sensors but in addition made it extra accessible and cost-effective for OEMs in transportation and agricultural equipment. The diminished magnet measurement, decrease machining prices, and modular integration potential provide a transparent path to bettering operational effectivity and reducing total manufacturing prices. Because the demand for smarter, extra environment friendly equipment grows, the Elu sequence sensor positions itself as a vital innovation that may assist producers keep aggressive whereas assembly the wants of more and more subtle functions.
Rota will probably be exhibiting at EIMA Worldwide 2024 – Corridor 15 Stand D/10
