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Wednesday, April 30, 2025

Scout extended-range PHEV tech, platform may very well be scaled to different automobiles


  • EV model presents 350 miles; larger battery could be detrimental
  • EREV system will go 150 miles on battery, then 350 miles on gasoline
  • Guarantees full system efficiency whether or not on battery or vary extender
  • Rivian-based structure guarantees to maintain electrical vehicles “recent”

It’s been almost two years since Volkswagen’s Scout Motors electrical SUV model introduced a $2 billion South Carolina manufacturing unit and began to emerge from stealth mode. However it will likely be one other two years earlier than these fashions are due for his or her first deliveries. 

Based mostly on the reveal of its Traveler SUV and Terra pickup in idea variations proven final fall, together with costs mentioned to begin beneath $60,000, and government feedback to date, Scout has laid out among the fundamentals for the model. 

Scout will, on one hand, provide a glance again to the previous: rugged EVs with squared-off styling impressed by the traditional Worldwide Harvester SUVs made out of 1960 to 1980. It gained’t be a ruse both, as Scout guarantees to construct unparalleled DIY, back-to-basics simplicity into these vehicles, with an strategy that makes them straightforward to restore your self

Scout concept interior

Scout idea inside

However however these vehicles will likely be backstopped by some modern components, together with a very new infotainment interface known as Group UX, plus a zonal structure and software-defined automobile foundation conceived by the brand new three way partnership between the VW Group and Rivian. That’s an thrilling level, and it opens up all types of alternatives that might add complexity or simplify, relying on the top product. 

Might Scout’s standout pairing of nuts and bolts and clicky buttons, crossed with the potential of satellite-data-delivered characteristic upgrades, assist make EVs well-liked with a brand new group, or will or not it’s the McDLT of electrical SUVs? 

It appears like fairly the balancing act from a expertise and engineering perspective, and that’s why Inexperienced Automotive Reviews checked in with Scout Motors chief expertise officer Burkhard Huhnke final month at CES. As these fashions push forward from the idea to the prototype stage, the CTO revealed varied particulars in regards to the model, the vehicles, and the tech. 

Scout Terra concept

Scout Terra idea

Scout: Trailblazing EV range-extender format

From an engineering standpoint, the elephant within the room is that, amongst Volkswagen Group’s core passenger automobile manufacturers—VW, Audi, Porsche, Lamborghini, and Bentley, plus Seat, Škoda, and Cupra—Scout is trailblazing. There isn’t any present body-on-frame SUV and there’s by no means been an EV with a variety extender.

“It’s after all a chance,” mentioned Huhnke. The CTO underscored that it’s the primary body-on-frame automobile within the group, the primary mannequin with the ladder-frame idea, and the primary such automobile with an EREV propulsion system (a plug-in sequence hybrid system, to be dubbed Harvester). “All the pieces has been developed as a unit—platform—which has the chance as a versatile platform to be scaled, possibly, sooner or later,” he mentioned. 

“Our IP has been generated in-house,” mentioned Huhnke, in regards to the EREV system, referring to it as one other core competence for Scout. So the engine, the generator motor, and different elements will come from elsewhere within the VW Group, Huhnke verified, whereas Scout is managing all of it in a unified system. 

“The operational technique, it’s fully ours,” he elaborated. “We can not construct an engine ourselves, however the vary extender itself is so charming; you’re utilizing a BEV structure beneath and simply carrying a form of DC charging system with you.”

Huhnke didn’t give any hints about what engine, or sort of engine, is likely to be used right here from the huge VW Group elements bin. However addressing a possible sore level—ask some former BMW i3 REx house owners—he assured that drivers would have the “full efficiency of the system” whether or not utilizing the battery or consistently charging from the vary extender. Based mostly on cutaways proven by Scout Motors, the vary extender will likely be small, and can mount not beneath the hood however on the rear of the automobile, behind the rear axle and beneath the cargo flooring—an strategy that can keep the frunk however hopefully not impinge on off-road angles.

Scout Traveler SUV concept

Scout Traveler SUV idea

Why does Scout EV peg 350 miles of vary?

Why did Scout determine that 350 miles is sufficient for the BEV, whereas Rivian, as an illustration, pushes to 410 or 420 miles and the Chevy Silverado EV and Cadillac Escalade IQ push it out to 460 miles?

Put bluntly, it could be near the constraints of what suits throughout the ladder body. However Scout additionally didn’t wish to be seen in the identical firm as fashions just like the GMC Hummer EV, Huhnke let on. It’s a matter of preserving weight beneath management—which is what the EREV model achieves. 

Cramming in additional batteries, Huhnke defined, could be detrimental. “You possibly can improve the driving vary by including increasingly more capability into the battery, and that’s growing the burden drastically,” he mentioned. “Or it’s maxed out by the present house of the ladder body.”

Scout claiming 500 miles with in gasoline range-extender form

Scout claiming 500 miles with in gasoline range-extender type

Huhnke mentioned that the EREV model—which Scout CEO Scott Keogh not too long ago mentioned extra clients had been ordering due to vary nervousness—will ship an electrical driving vary of round 150 miles, then a further 350 miles with the range-extender. “So in whole, 500 miles, that needs to be enough; it’s a commerce off in between the burden equation and the capability of the battery.”

The one different absolutely electrical fashions that trip on such a setup—physique over ladder body—are the Ford F-150 Lightning and the Mercedes-Benz G-Class EV (or G580 with EQ Know-how, in Mercedes advertising and marketing parlance). The latter suits a 116-kwh battery pack contained in the body rails, whereas the Lightning suits as much as 131 kwh. Scout hasn’t mentioned what measurement its battery packs are, nevertheless it makes clear it didn’t wish to go super-sized. 

GM’s full-size electrical pickups and SUVs, as launched within the GMC Hummer EV, make use of a construction that mixes points of body-on-frame and unibody building, counting on a thick battery pack to offer among the structural advantages of a body. However these fashions’ curb weights soar previous 9,000 kilos

Scout Traveler concept

Scout Traveler idea

Scout EVs will likely be off-roaders to the core

Scout will even want a brand new degree of traction and stability management methods catered to off-road conditions—and Hunke assured that these are taking type in-house along with chassis and propulsion growth. 

“We’re going to have an air suspension built-in as a suspension system itself (his emphasis),” mentioned Huhnke, which is able to enable new ranges of tuning and discount of noise, vibration, and harshness (NVH). And he says it’s how Scout reconciles this with off-roading that will likely be one other core competence. 

“We had determined to have this off-road functionality, and due to this fact we determined to make use of a extra standard strategy on the chassis and propulsion system,” he mentioned. “Meaning we’ve one e-beam (an electrical motor integrated right into a stable axle), as an illustration, because the rear axle.”

How a lot of all of that is actually being engineered by Scout Motors? Some growth is going on inside Scout, plus “competence in-house to design, simulate, and run sturdiness testing,” defined Huhnke. “After all we’re working along with suppliers. We can not simply rent a complete crew; that doesn’t make sense.”

Scout Terra and Traveler concepts

Scout Terra and Traveler ideas

Optimizing for weight, aero, sustainability

What Scout is doing a variety of in-house is optimizing, by way of a growth path that’s been completely different than something the VW Group has made thus far, Huhnke defined. Growth has emphasised using AI and digital twins—one of many auto-industry tech buzzwords of the yr—permitting the crew to check structural particulars, design particulars, or engineering modifications beneath, in a method that wasn’t doable earlier than with out bodily prototypes. 

“Combining the total compute energy in 3D fashions with a mixed AI strategy offers us prompt outcomes for modifications in aerodynamics or construction,” mentioned Huhnke, including that having a brand new manufacturing unit and its larger ranges of accuracy will benefit from this wonderful tuning.

On the best way from idea to production-bound prototypes, that’s been particularly helpful in reconciling the design from chief design officer Chris Benjamin’s crew with underbody airflow. Huhnke mentioned that it’ll additionally assist the crew obtain its focused prime U.S. security scores from the NHTSA and the IIHS. 

You gained’t discover carbon fiber within the Scout vehicles, nor a lot aluminum. The Scout electrical vehicles observe a “conventional supplies strategy,” mentioned Huhnke, however the optimization strategy and simulation is resulting in a critical weight discount. It made choices to emphasise metal partly primarily based on carbon footprint, he mentioned. “We’re rigorously going by the fabric record and optimizing from that standpoint,” mentioned Huhnke. “In case you discuss carbon fiber, it’s at all times interesting for use from a weight optimization perspective, however not from the sustainability perspective.” 

Rivian and Volkswagen Group electrical architecture and software stack

Rivian and Volkswagen Group electrical structure and software program stack

Radically completely different, Rivian-based underpinnings

Whereas the body-on-frame and solid-axle underpinnings recommend a conservative strategy to those automobiles total, what’s beneath connecting elements will likely be one of the modern layouts within the {industry}. 

“With the brand new three way partnership between VW and Rivian, we’ve an opportunity to make use of zonal structure as one of many first manufacturers, and that provides us the OTA alternative we at all times needed to have,” mentioned Huhnke. “So new options, new updates over a lifetime…we’ll hold the vehicles recent.”

The CTO is referring to the adoption of Rivian’s zonal structure, which permits an enormous discount of the variety of separate management models across the automobile, and a discount of the quantity of wiring, connectors, and different related items. With software-based controls for zones, it offers way more flexibility to roll out modifications that might retune, refine, or redefine how a core part works—the dream of the software-defined automobile.

Scout has confirmed that its electrical vehicles will run on 800 volts, and be able to charging at as much as 350 kw—and that they’d assist some degree of bidirectional charging functionality. Altogether, which may make it extra superior in some elementary points than Rivian’s present R1 lineup whereas additionally harnessing Rivian’s extra superior electronics structure. The VW Group pioneered 800-volt methods within the Porsche Taycan and Audi E-Tron GT, and it’s now in a rising group of PPE automobiles together with the Porsche Macan Electrical and Audi Q6 E-Tron. 

Scout Traveler concept

Scout Traveler idea

However there are many particulars but to come back. Scout will emphasize tactile buttons and controls and gained’t bury gadgets in infotainment menus, Huhnke promised. But the Scout vehicles will have the ability to each monitor automobile diagnostics and handle predictive upkeep with cloud-based companies, with push updates when required. It additionally plans to construct satellite tv for pc web into its vehicles, however Huhnke recommended that it’s nonetheless understanding the way to make {that a} seamless a part of the expertise. 

Two years from now Scout will present a really completely different expertise versus Rivian fashions, and maybe a special expertise versus every other EVs in the marketplace. Whether or not or not it’s successful depends upon value, specs, and extra, after all, however maybe extra so, whether or not truck sorts are charmed by this very authentic mixture of the previous and the long run. 

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