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Wednesday, August 20, 2025

IVT EXPO TECH PROFILE: System options for low-voltage electrification


New electrification options from Danfoss are addressing effectivity limitations in cell elevating work platforms and different light-duty autos

In electrified equipment, effectivity issues. The extra environment friendly the subsystems, the longer the machine can function on a single cost. If runtime will not be a difficulty, growing effectivity can cut back the quantity of batteries required, thereby decreasing the upfront price in addition to the overall price of possession of the machine.

Whether or not working with low- or high-power equipment, OEMs are targeted on growing effectivity. Electrification began in low-voltage machines a long time in the past, so it’s straightforward to miss these purposes as key targets for optimisation. However OEMs specialising in low-voltage equipment, corresponding to cell elevating work platforms (MEWPs), have recognized expertise limitations, and system effectivity is falling in need of buyer necessities.

Danfoss noticed a serious alternative to enhance on these shortcomings. Danfoss Editron has constantly been on the forefront of the electrification transition in heavy-duty equipment, with options that assist OEMs cut back emissions, decrease working prices and enhance operator circumstances. Editron not too long ago launched a portfolio of low-voltage merchandise, encompassing 24- and 48- volt options, enabling the corporate to assist electrification throughout a broader energy vary. These options, together with the ePowerpack and eDrive programs, are serving to OEMs unlock the entire advantages of electrification.

Designed for MEWPs, automated guided autos and different low-power, light-duty autos, Editron’s built-in low-voltage programs maximise effectivity, provide a really compact kind issue, simplify machine design, combine simply with hydraulic programs, and cut back time to market. The programs characteristic excessive ingress safety scores, making them appropriate for excessive environments.

ePowerpack for elevate capabilities

The ePowerpack is a whole system answer that powers machine elevate capabilities. It includes a everlasting magnet electrical motor, inverter, and non-obligatory hydraulic pump. The ePowerpack gives a number of distinct benefits. As an built-in answer, the ePowerpack simplifies and considerably reduces the variety of labour hours wanted for set up. Its compact design, which options fewer half numbers than a normal comparable design and has no extra cables or mounting plates, additional simplifies set up.

The important thing advantage of the ePowerpack is the effectivity good points it unlocks. Check outcomes from the Danfoss Software Growth Centre present that its revolutionary design, with an vitality restoration choice, reduces vitality consumption by no less than 20% in comparison with a normal answer. In addition to decreasing the variety of charging hours and maximising battery runtime, this could cut back working prices. Alternatively, clients can select to decrease design prices by decreasing battery dimension whereas reaching the identical variety of working hours. Whichever approach clients select to make use of these effectivity good points, the ePowerpack delivers decrease complete price of possession.

ABOVE: The ePowerpack

eDrive for propel capabilities

The eDrive is an built-in system answer for propel capabilities that consists of a everlasting magnet electrical motor, discount gearbox and microcontroller unit. Designed to be probably the most compact drive answer available on the market, the eDrive gives the identical set up benefits because the ePowerpack. It additionally maximises system effectivity, providing peak effectivity of 94% in comparison with 85% for aggressive AC induction motor programs. It maintains excessive effectivity all through its working vary, with system effectivity 17% to 31% greater than AC programs at varied speeds. Common effectivity enchancment is 20%.

With overspeed safety and superior management, the eDrive delivers a smoother, higher driving expertise for operators. Its excessive controllability prevents rollback throughout hill begins and stops, whereas its excessive energy allows gradeability of as much as 30% and speeds of as much as 6.4km/h in MEWPs. The eDrive is supplied with an electromagnetic braking system that’s sturdy and replaceable together with a sturdy gearbox, minimising upkeep and growing reliability.

ABOVE: The compact eDrive

Electrification options for each want

OEMs designing low-voltage purposes now not have to compromise between sustainability, effectivity, and price. With the brand new Editron vary of low-voltage options, Danfoss can provide an answer customised to particular person wants. From scissor lifts and growth lifts to mini wheel loaders and excavators, Danfoss has the experience to develop one of the best electrification answer for every software.

To search out out extra, iVT Expo guests can meet Danfoss Energy Options at Stand 610 

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